Powermax45 SYNC plasma cutter

Part of the Powermax® family, the Powermax45 SYNC features advanced torch communication for automated setup and patented single-piece cartridges for hand cutting, mechanized or robotic cutting, marking, or gouging.


→ Recommended cut capacity of 16 mm (5/8")

→ Severance capacity of 29 mm (1 1/8")

→ Professional grade

Mechanized
Manual

Reduce secondary operations

Improved cut quality over consumable life delivers better part consistency to reduce secondary operations

Simplify operations and boost productivity

Single-piece cartridge simplifies operations and dramatically reduces training time

Minimize operating costs

Up to 5x longer consumable life compared to competitors decreases operating costs

Applications

Drag cutting

For dragging the torch directly across the work piece

Fine feature cutting

For narrow kerf width with minimal dross and heat affected zone

Max control gouging

For precise metal removal, shallower gouge profiles and light metal washing

Max removal gouging

For aggressive metal removal, deep gouge profiles, and extreme metal washing

Mechanized cutting

For portable automation and table cutting

Marking

For scoring, indicating part identification, hole or weld locations

Highlighted product features

For metal workers who want the most versatile system available to gouge, cut, and mark, Powermax45 SYNC delivers the best return on investment with a patented single-piece cartridge, up to 5x longer consumable life, and greater cutting power than higher-amperage competitors.


Easy to use

→ A patented single-piece cartridge eliminates operator error and simplifies operations

→ Advanced torch communication for automated setup improves cut quality

→ Easy to set up for mechanized usage with optional CNC interface and FastConnect™ torch connection


Versatile

→ Gain greater cutting power than higher-amperage competitors

→ Expand application capabilities with a wide variety of specialty cartridges and torches

→ Cut and mark using the same FineCut® cartridge


Industry-leading reliability

→ Powermax plasma cutters are known to last decades in the field, minimizing maintenance and downtime

→ SmartSYNC® torches are engineered for rugged industrial environments

→ Each Powermax component is tested to performrelably in demanding conditions

Specifications

Cut capacity

Capacity Thickness Cut speed
Recommended 16 mm (5/8″) 500 mm/min (20 ipm)
Severance (hand cutting) 29 mm (1-1/8″) 125 mm/min (5 ipm)
Pierce* 12 mm (1/2″)  

*Pierce rating for handheld use or with automatic torch height control.

 

Maximum removal gouging

Capacity Metal removal rate Groove profile
Typical gouge 3.4 kg (7.5 lbs.) per hour 3.2 mm D x 6.8 mm W (0.12″ D x 0.26″ W)

General specifications

Input voltages

CSA

200–440 V, 1-PH, 50/60 Hz

480 V, 3-PH, 50/60 Hz

480 V, 3-PH, 10 A @ 6.9kW

Kilowatt output

6.9 kW

Input current

CSA

200-240 V, 1-PH 39/32 A @ 6.5 kW

Output current

9–45 A

Rated output voltage

155 VDC

Duty cycle @ 104° F

CSA

50% @ 45 A, 200–240 V, 1-PH

60% @ 41 A, 200–240 V, 1-PH

100% @ 32 A, 200–240 V, 1-PH

50% @ 45 A, 480 V, 3-PH

60% @ 41 A, 480 V, 3-PH

100% @ 32 A, 480 V, 3-PH

Open circuit voltage (OCV)

CSA

275 VDC 200-240 V

275 VDC 480 V

Dimensions with handles

442 mm D; 173 mm W; 357 mm H (17.4″ D; 6.8″ W; 14.1″ H)

Weight w/6.1 m (20′) torch

CSA

14 kg (31 lbs.)

Gas supply

Cutting: air (clean, dry, and oil-free), nitrogen, F5

Gouging: air (clean, dry, and oil-free), nitrogen, F5

Marking: air (clean, dry, and oil-free)

Recommended gas inlet flow rate/pressure

188 I/min @ 5.9 bar (400 scfh @ 85 psi)

 

Input power cable length

3 m (10′)

Power supply type

Inverter – IGBT

Engine drive requirement

12.5 kVA (10 kW) for full 45 A output

Electrical efficiency

90%

Certifications

CSA - certified for use in the Americas and Asia, except China

Warranty

Power supplies have a 3-year warranty and torches a 1-year warranty

Standard configurations

Below are the standard system configurations, which include a power supply, torch and work cable.

CSA

75° hand torch

75° and 15° hand torch

180° full-length machine torch

180° full-length machine torch
and 75° hand torch

 

6.1 m (20′)

15.2 m (50′)

6.1 m (20′) and 7.6 m (25')

7.6 m (25′)

15.2 m (50')

7.6 m (25') and

6.1 m (20')

Powermax45 SYNC power supplies

 

 

Without remote pendant

Without remote pendant

With remote pendant

Without remote pendant

With
remote pendant

Standard power supply

HYP088560

HYP088561

HYP088564

 

 

 

 

Power supply with CPC port and voltage divider

HYP088562

HYP088563

 

HYP088589

HYP088582

HYP088581

HYP088583

Power supply with CPC port, voltage divider and serial port

 

 

 

HYP088584

 

 

 


Custom configurations

Select power supply, torch, work cable, cartridges, and other components

Power supply options

 

Standard power supply

Power supply with CPC port and voltage divider

Power supply with CPC port, voltage divider and serial port

Powermax45 SYNC 230V CSA

HYP088570

HYP088571

HYP088572

Powermax45 SYNC 480V CSA

HYP088573